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How was a qualified gas detection alarm born?

Time: 2022-03-24
Gas detection alarm is an important security equipment to protect the safety of gas environment in various industries, so quality is the most important index of gas detector. For a long time, Chicheng Electric has always adhered to the product positioning of "quality surpasses price because of focus". Any instrument has undergone strict "physical examination" in all links from R & D to production and manufacturing, from product testing to final putting into the market.
 
R & D link
 
Before the birth of each alarm, we need to outline the prototype of the product. Our R & D team carries out market analysis, pays close attention to the needs of customers, makes feasibility study judgment on technical R & D, focuses on the performance of the instrument, and adopts high-sensitivity sensors to create the competitive advantage of the product.
 
In addition, R & D personnel also add new materials and new processes to hardware R & D and production, so as to continuously enrich the functions of the instrument. On the basis of satisfying good performance, aesthetic innovation is carried out at the same time. For example, the appearance color, shell shape and material of the instrument, while increasing the area of the air inlet hole as much as possible, make the instrument meet the characteristics of anti falling, anti-corrosion and easy operation, so as to better serve customers.
 
Procurement link
 
In the procurement of raw materials, Chicheng Electric has always adhered to a principle for 18 years: select suppliers with the highest cost performance rather than the lowest price. By establishing supplier files, strictly investigate and evaluate the business qualification, quality control, production capacity, testing capacity, supply capacity and technical support of suppliers.
Chips are an important part of products. In the face of the lack of chips, Chicheng Electric is not troubled by external factors and still ensures the use of imported chips. Chicheng always advocates that upstream suppliers and Chicheng work together to serve downstream customers and form an efficient and stable supply chain system from upstream to downstream.
 
Production link
 
All products of Chicheng Electric shall be subject to trial production before release. Its purpose is to verify the production feasibility of product design and find and solve any potential problems in time through destructive testing. After the trial production, all aspects of the performance of the instrument meet the standard requirements, and Chicheng Electric will carry out large-scale mass production of the product.
 
Chicheng Electric has two production bases in Zhengzhou and Xuchang, with a total plant area of more than 60000 square meters. In the stage of large-scale mass production, Chicheng Electric has played an important role in many intelligent instrument and control system automation lines. By using advanced SMT automatic mounting equipment, adopting high-end process technologies such as intelligent security flow, full-automatic spraying, automatic calibration and automatic calibration, and using ERP, MES and other systems for integrated application, the production of gas detection alarm can be completed with quality and quantity guaranteed.
 
Quality inspection link
 
Quality inspection is an important link before the gas detector leaves the factory. The qualified rate and accuracy of products are directly related to the brand image of Chicheng Electric and the vital interests of customers.
 
Chicheng Electric adheres to the principle of testing all production processes and products. From incoming material testing, process testing, semi-finished product testing, finished product testing, aging testing, warehousing testing and ex factory testing, each process can be transferred to the next process after passing the inspection and reaching the acceptance standard.
 
Before leaving the factory, all gas detection instruments must complete 48 requirements and challenges such as working temperature, humidity, corrosion resistance and explosion-proof in an almost cruel test environment. In addition, Chicheng Electric will also test the reliability of the instrument for one month: detect the alarm action value, response time and other performance of the instrument by simulating the gas leakage state in the plant, so as to reach a higher standard.
 
Warehousing phase
 
In the warehousing process, the warehouse keeper must carefully check the quality inspection report and arrival documents, check the product name, specification, model and quantity, and go through the relevant warehousing procedures after confirmation. Nonconforming products must be returned for rework.
 
Chicheng Electric strictly adheres to warehousing after passing the quality inspection, earnestly controls the source, and performs the post responsibilities of quality management in every link. In addition, it also regularly carries out quality monitoring of inventory instruments and meters to grasp the inventory status of instruments and meters in time.
 
Transportation link
 
Before the instruments and meters are delivered from the warehouse, the warehouse keeper must require the material collector to pick up the materials in the warehouse according to the delivery order and sales order according to the specifications, so as to ensure that the model and quantity of the instruments are correct. In order to ensure transportation safety, Chicheng Electric has developed a "Chicheng Logistics Tracking" applet to create a fully transparent and visual cargo transportation system to ensure the safety and intelligence of logistics transportation.
 
"Let quality surpass price because of focus" is not just a slogan, but a belief rooted in the hearts of every Chicheng person. Build craftsmanship with ingenuity, ensure the perfect "birth" of each instrument, and guard the safety of gas environment wholeheartedly!
 
 
 
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